Haum rau laminating resin | LDPE, PP thiab lwm yam |
Haum cov khoom siv hauv paus | ntawv (80-400g / m²) |
Max mechanical ceev | 300m / min (ua hauj lwm ceev nyob ntawm cov txheej thickness, dav) |
Txheej dav | 600-1200, qhia cov menyuam dav: 1300mm |
Txheej thickness | 0.008-0.05mm (ib leeg ntsia hlau) |
Txheej thickness yuam kev | ≤ ± 5% |
Nws pib nro teeb tsa ntau yam | 3-100 kg tag nrho margin |
Max extruder kom muaj nuj nqis | 250 kg / h |
Compound cua txias roller | ∅800 × 1300 |
Ntsia Hlau Diameter | ∅110mm ratio35:1 |
Max unwind txoj kab uas hla | ∅1600mm |
Max rewind txoj kab uas hla | ∅1600mm |
Unwind paper core dia: 3 "6" thiab Rewind paper core inch: 3 "6" | |
Extruder yog tsav los ntawm 45kw | |
Tag nrho lub zog | cav 200kw |
Tshuab hnyav | txog 39000kg |
Sab nraud dimension | 16110 hli × 10500 hli × 3800 hli |
Tshuab lub cev xim | Grey thiab Liab |
1. Unwind ib feem (nrog PLC, servo unwinding)
1.1 Unwind ncej
Structure: Hydraulic ncej-tsawg unwinding ncej
BA series splicer tsim ib qho tseem ceeb ntawm cov kab lamination thiab raug ntsia rau ntawm cov yob sawv hauv qab tus choj qauv. Nws tso cai rau kev txuas ntxiv hauv kev khiav ntawm cov ntawv yob uas twb muaj lawm mus rau daim ntawv yob tom ntej yam tsis muaj kev cuam tshuam ntawm kev tsim khoom.
Nyob rau hauv lub splicer sab thav ntawv yog 2 movable splicing lub taub hau thiab ib tug movable central txhawb seem. Saum toj no yog 2 nip rolls.
Lub capstan yob, thim rov qab idler yob thiab ob chav seev cev ua rau daim ntawv sib sau ua ke uas tuaj yeem khaws cov ntawv mus txog 4 npaug ntawm qhov ntev ntawm qhov sib txuas.
Lub tshuab yog ua los ntawm kev ua haujlwm vaj huam sib luag ntawm lub tshuab
Daim ntawv txuas ceev Max.300m/min
a) thaum ntawv lub zog siab dua 0.45KG / mm, max. 300m / min;
b) thaum ntawv lub zog siab dua 0.4KG / mm, max. 250m / min;
c) thaum ntawv lub zog siab tshaj 0.35KG / mm, max. 150m / min;
Daim ntawv dav
Max. 1200 hli
Min. 500 hli
Ceev CE-300
Max. 300m / min
Pneumatic cov ntaub ntawv
Teem siab 6.5 bar
Min. zog 6bar
Qauv: CE-300
Lub hwj chim 3.2kVA, 380VAC / 50Hz / 20A
Tswj voltage 12VDC / 24VDC
1.1.1 Independent hydraulic ncej spindle clamp caj npab hom ob chav ua hauj lwm-chaw nres tsheb unwinding, tsis muaj cua ncej, hydraulic loading, txuag tus nqi ntawm loading mechanical qauv. Tsis siv neeg AB ncej auto reel alternation, tsawg pov tseg ntawm cov khoom.
1.1.2 Max. Unwinding dia.: ¢1600mm
1.1.3 Nws pib nro qhov chaw: 3-70kg tag nrho cov npoo
1.1.4 nro precision: ± 0.2kg
1.1.5 ntawv core: 3 "6"
1.1.6 Tension tswj qhov system: ncej hom nro ntes los ntawm precision potentiometer nrhiav kom nruj, lub hauv paus tswj ntawm lub programmable PLC
1.1.7 Tsav tswj qhov system: PIH lub tog raj kheej braking, lub teb encoder tawm tswv yim nrawm, precision siab tswj valve kaw voj tswj, programmable maub los PLC centralized tswj
1.1.8 Nrho qhov chaw: Los ntawm precision siab tswj valve chaw
1.2 Khaws hom kev xaiv tsis siv neeg, txiav cov cuab yeej
1.2.1 Kev khaws cia uas tau tsav los ntawm pneumatic lub cev muaj zog tsis muaj zog, xyuas kom ruaj khov thaum khaws ntawv.
1.2.2 cais cov qauv txiav
1.2.3 PLC pib xam tshiab ncej teb ceev, thiab ceev ceev nrog lub ntsiab kab ceev
1.2.4 Tau txais cov ntaub ntawv xovxwm cov menyuam, txiav cov khoom tawg .tension tswj kev hloov, rov pib dua tag nrho tuaj yeem ua tiav
1.2.5 Cov menyuam hloov lub tswb ua ntej,: ua haujlwm txoj kab uas hla thaum ncav cuag 150mm., tshuab yuav tswb
1.3 Rectifying tswj: photoelectric putter rectifying tswj system (bst qauv)
2. Corona (Yilian customized)
Corona kho zog: 20kw
3. Hydraulic lamination chav tsev:
3.1 Peb rollers laminating compound qauv, rov qab nias rau cov menyuam, tuaj yeem ua rau cov menyuam bears muaj zog, sib xyaw ua ke.
3.2 Stripping ntawm silicon roj hmab cov menyuam: cov khoom sib xyaw yog ib qho yooj yim rau cov phooj ywg tawm ntawm cov menyuam txias, Hydraulic tuaj yeem nias nruj.
3.3 Qhov nkhaus yob zaj duab xis flattening qauv,: tuaj yeem ua rau zaj duab xis xa tawm sai
3.4 Cov khoom noj khoom siv kho cov menyuam tuaj yeem kov yeej cov ntaub ntawv tuab tuab tsis sib xws thiab lwm yam tsis muaj zog
3.5 Kev kub siab blower nqus cov ntug sai sai.
3.6 Compound qhov hluav taws xob cutter roller
3.7 Compound roller yog tsav los ntawm lub cev muaj zog
3.8 Compound roller tsav lub cev muaj zog yog tswj los ntawm Nyiv zaus tswj
Spec:
(1) Compound roller: ¢ 800 × 1300mm 1pcs
(2) Cov menyuam roj hmab: ¢ 260 × 1300mm 1pcs
(3) xovxwm cov menyuam: ¢ 300 × 1300 mm 1pcs
(4) sib xyaw roj lub tog raj kheej: ¢63 × 150 2pcs
(5) Tshem tawm cov menyuam: ¢130 × 1300 1pcs
(6) 11KWmotor (SHANGHAI) 1set
(7) 11KW zaus converter (JAPAN YASKAWA)
(8) tig connector: (2.5 "2 1.25" 4)
4. Extruder (Nws pib qhov siab kho)
4.1 Screw txoj kab uas hla: ¢ 110, Max extruder txog: 250kg / h (Japanese technology)
4.2 T-die (Taiwan GMA)
4.2.1 Pwm dav: 1400mm
4.2.2 Pwm zoo dav: 500-1200mm
4.2.3 Pwm di ncauj qhov sib txawv: 0.8mm, txheej thickness: 0.008-0.05mm
4.2.4 Txheej thickness yuam kev: ≤ ± 5%
4.2.5 Hluav taws xob cua sov raj hauv cua sov, cua sov ua haujlwm zoo, kub nce sai
4.2.6 Tag nrho cov lus kaw, Stuffing dav hloov
4.3 Kev hloov pauv ceev ceev network li
4.4 Pem hauv ntej thiab nraub qaum taug kev, tuaj yeem nqa Trolley, nqa ntau yam: 0-100mm
4.5 Pwm 7 thaj chaw kub tswj. Screw chim 8 seem tswj qhov kub thiab txias. connector 2 cheeb tsam kub tswj tau txais Infrared cua sov units.
4.6 Lub Hwj Chim Loj txo iav lub thawv, HARD HOM (Guo tai guo mao)
4.7 Digital kub tswj tsis siv neeg kub tswj
Main qhov chaw:
(1) 45kw AC lub cev muaj zog (SHANGHAI)
(2) 45KW zaus converter (JAPAN YASKAWA)
(3) Digital kub tswj 18pcs
(4) 1.5KW taug kev lub cev muaj zog
5.Pneumatic Round riam trimming ntaus ntawv
5.1 Trapezoidal ntsia hlau transverse kho cov cuab yeej, hloov qhov dav ntawm daim ntawv
5.2 Pneumatic Pressure cutter
5.3 5.5kw siab siab ntug nqus
6.Rewinding Unit: 3D hnyav luag hauj lwm qauv
6.1 Rewinding Ncej:
6.1.1 Kev sib txhuam hom hluav taws xob ob qhov chaw nres tsheb rewinding tshuab, kev kub ceev tsis siv neeg txiav thiab xaiv cov khoom tiav, tsis siv neeg tshem tawm.
6.1.2 Max. rewinding txoj kab uas hla: ¢ 1600 mm
6.1.3 Roll-over ceev: 1r / min
6.1.4 zog: 3-70kg
6.1.5 Tension precision: ± 0.2kg
6.1.6 ntawv core: 3 "6"
6.1.7 Tension Control System: Lub tog raj kheej cushion floats lub floating roller hom qauv, qhov nro yog kuaj los ntawm precision potentiometer, thiab programmable maub los PLC centrally tswj qhov nro. (Nyiv SMC tsis tshua muaj kev sib txhuam lub tog raj kheej) 1 teeb
6.1.8 Tsav Tswj System: 11KW lub cev muaj zog tsav, teb encoder ceev tawm tswv yim, Senlan AC inverter dual kaw-voj tswj, programmable maub los PLC centralized tswj. 1set ib
6.1.9 Constant Tension Setting: Precision Pressure Regulator Setting (Nyiv SMC)
6.1.10 Taper nro qhov chaw: arbitrarily teem los ntawm lub computer screen, PLC tswj, hloov dua siab tshiab los ntawm hluav taws xob / huab cua piv (Nyiv SMC)
6.2 Tsis siv neeg pub noj thiab txiav ntaus ntawv
6.2.1 Splicing Support Rollers yog tswj los ntawm PLC los tsav lub cev muaj zog los tuav cov khoom kom deb ntawm cov menyuam rub tawm
6.2.2 Hydraulic Independent Cutter Mechanism
6.2.3 PLC tsis siv neeg suav cov txheej txheem xaiv, hloov lub ntim tiav nrog tus yuam sij
6.2.4 Muaj nuj nqi ntawm kev txhawb nqa cov menyuam, txiav cov khoom, rov pib dua, thiab lwm yam. Ua tiav
6.2.5 Specifications
(1) Kev txhuam cov menyuam: ¢ 700x1300mm 1 bar
(2) Winding lub cev muaj zog: 11KW (Shanghai Lichao) 1 teeb
(3) Rolling down gearbox: hardened nto helical iav reducer (Thailand Mau)
(4) Inverter: 11KW (Nyiv Yaskawa) 1set
(5) Txhawb cov menyuam iav lub thawv: 1 teeb lub zog
(6) Ceev reducer: tawv hniav 1 txheej quab yuam
(7) Rolling taug kev ceev reducer: 1 txheej quab yuam
(8) Tshem tawm qhov chaw nres tsheb hydraulic
7.Auto cua ncej rub
8. Tsav ntu
8.1 Main lub cev muaj zog, kis tau tus mob siv siv synchronous siv
8.2 Compounding, rewinding thiab unwinding lub cev muaj zog: Tsav siv siv arc iav, saw thiab synchronous siv kis
8.3 Main tsav iav lub thawv: Sealing roj-immersed helical iav, Kab helical iav kis qauv
9.Control Unit
Independent hluav taws xob txee, centralized tswj, qhov chaw sib xyaw nrog centralized tswj txee ua haujlwm. Tshuab automation system siv ib txheej ntawm PLC (hollsys) ntaus ntawv nrog kev ua haujlwm siab, thiab cov txiv neej-tshuab sib tham teeb liab siv kev sib txuas lus ntawm kev sib txuas lus. PLC, chav tsev extrusion, txiv neej-tshuab sib tham sib cuam tshuam ntawm kev tsav tsheb thiab ua ib qho kev sib koom ua ke tswj tsis siv neeg. Rau txhua qhov tsis tuaj yeem teeb tsa, nrog kev suav tsis siv neeg, nco, nrhiav kom pom, tswb, thiab lwm yam tuaj yeem ua kom nruj ntawm cov khoom siv pom, qhov nrawm, txheej thickness, ceev thiab kev ua haujlwm sib txawv.
10. lwm
11.1 Qhia Cov Menyuam: Nyuaj anodization ntawm aluminium alloy qhia yob, txheej txheem txav
11.2 Tsawg voltage apparatus rau Fabkis Schneider, omron Nyiv, thiab lwm yam.
11.parts hom
11.1 PLC (Beijing Hollysys)
11.2 Kov npo (TAIWAN)
11.3 zaus converter: Nyiv Yaskawa
11.4 Lub cev muaj zog: SHANGHAI
11.5 tsis tshua muaj kev sib txhuam lub tog raj kheej (Nyiv SMC)
11.6 AC CONTACTOR (Schneider)
11.7 khawm (Schneider)
11. Static mixer (Taiwan)
11.9 lub tog raj kheej siab tswj valve (Taiwan)
11.10 Sib nqus pauv valve (Taiwan)
11.11 precision siab tswj valve (SMC)
12.Cov neeg siv khoom tus kheej muab cov chaw
12.1 Cov khoom siv qhov chaw thiab lub hauv paus
12.2 Cov khoom siv rau lub tshuab hluav taws xob txee
12.3 Kev xa dej rau lub tshuab ua haujlwm hauv thiab tawm ntawm lub rooj vag (tus neeg yuav khoom npaj cov dej chiller)
12.4 Gas muab rau lub tshuab teem rau hauv thiab tawm ntawm lub stomatal
12.5 Exhaust yeeb nkab thiab kiv cua
12.6 Sau, loading thiab unloading ntawm lub hauv paus cov ntaub ntawv uas tiav cov cuab yeej
12.7 Lwm qhov chaw tsis tau teev nyob rau hauv daim ntawv cog lus
13. Cov npe khoom seem:
Tsis muaj. | Lub npe | Spec. |
1 | Thermocouple | 3M/4M/5M |
2 | Kub tswj | Omron |
3 | Micro-regulating valve | 4 V210-08 |
4 | Micro-regulating valve | 4 V310-10 |
5 | qhov sib thooj hloov | 1750 |
6 | Khoom relay | 150 A 75 A |
7 | kev hloov mus | ib 8108 |
10 | cua sov chav tsev | 90 * 150mm, 700W |
11 | cua sov chav tsev | 350 * 100 hli, 1.7KW |
12 | cua sov chav tsev | 242 * 218 hli, 1.7KW |
13 | cua sov chav tsev | 218 * 218 hli, 1KW |
14 | cua sov chav tsev | 218 * 120mm, 800W |
15 | Schneider khawm | ZB2BWM51C/41C/31C |
16 | cua qaib | |
17 | Kub kub daim kab xev | 50 hli * 33m |
18 | telflon daim kab xev | |
19 | Kab mob corona cover | 200 * 1300 hli |
20 | Daim ntawv tooj liab | |
21 | npo lim | |
22 | Circulate slits | 150 * 80 * 2.5 hli |
23 | pneumatic connector | |
24 | phom cua | |
25 | dej sib koom | 80a40 ua |
27 | screws thiab lwm yam | |
28 | luag | |
29 | toolbox |
Main qhov chaw thiab daim duab:
Unwinder (Auto splicer) → web guiding → Corona treater → Extrusion thiab compounding part Edge Trimming → Rewinding